BMW E46 Dual Caliper Kit | Drift & Performance Upgrade


BMW E46 Dual Caliper Kit | Drift & Performance Upgrade

This modification entails the set up of a further set of calipers and rotors on the rear wheels of the BMW E46 chassis. Sometimes, this setup is applied to boost braking efficiency, primarily for functions reminiscent of drifting or rallying the place unbiased management of the rear brakes is advantageous. The supplemental calipers are sometimes hydraulically actuated, offering the motive force with the power to lock the rear wheels independently of the principle braking system.

The follow of including a separate braking system for the rear wheels presents a number of advantages. It permits for exact management throughout maneuvers requiring managed rear wheel lock-up, enhancing car dealing with in particular motorsports disciplines. Traditionally, this modification arose from the necessity for extra responsive and dependable handbrake techniques in aggressive driving, evolving from less complicated mechanical options to extra subtle hydraulic preparations that provide higher adjustability and drive.

The following sections will delve into the precise parts of such a system, inspecting their perform and suitability for various driving types. Additional exploration will embody the choice course of, set up concerns, and the impression on total car dynamics and security.

1. Hydraulic Handbrake Actuation

Hydraulic handbrake actuation stands as a core aspect inside the realm of efficiency car modifications, most notably when built-in with an E46 twin caliper package. It represents a elementary shift from standard cable-operated techniques, providing enhanced management and responsiveness, particularly essential in disciplines demanding exact rear wheel lock-up.

  • Enhanced Management Dynamics

    The shift to hydraulic actuation offers an instantaneous and direct correlation between driver enter and braking drive utilized to the rear wheels. In contrast to cable-operated techniques, hydraulic strains eradicate cable stretch and slack, guaranteeing constant and predictable brake engagement. This interprets to finer management throughout maneuvers requiring fast transitions in wheel velocity, exemplified in drifting the place exact angle initiation and upkeep are paramount. A driver can modulate the rear brakes with higher sensitivity, impacting car trajectory with elevated accuracy.

  • Superior Drive Multiplication

    Hydraulic techniques, by nature, provide a mechanical benefit over cable techniques. A smaller drive utilized on the hand lever interprets right into a considerably bigger clamping drive on the calipers. That is notably helpful when using a twin caliper setup, because it ensures ample drive to beat the mixed resistance of the separate brake techniques performing on the rear rotors. The elevated drive permits for extra aggressive locking of the rear wheels, enabling speedy adjustments in car path, a important facet of aggressive drifting and rallying.

  • Modulation and Wonderful Tuning

    The character of hydraulic techniques makes it simpler to put in a strain valve to permit the motive force to fine-tune hydraulic strain primarily based on his fashion and observe. Permits a driver to lock up the rear wheels with ease or so as to add extra resistance and extra correct management. That is notably necessary for these new to these kinds of actuation.

  • Sturdiness and Reliability Below Stress

    Cable-operated handbrakes are vulnerable to stretching, fraying, and in the end failure below the repetitive and intense stresses encountered in motorsports. Hydraulic strains, notably these constructed from braided stainless-steel, provide superior resistance to put on and tear, sustaining constant efficiency even below excessive situations. This reliability is important in aggressive environments the place mechanical failures can result in vital losses and security hazards.

In essence, hydraulic handbrake actuation, as applied inside an E46 twin caliper package, revolutionizes rear brake management. The improved responsiveness, drive multiplication, and reliability provided by this technique rework the driving expertise, permitting for higher precision and confidence in demanding conditions. This enhancement contributes on to improved efficiency and car management in motorsports the place rear wheel manipulation is integral to success.

2. Impartial Rear Wheel Lock

The asphalt blurred beneath the E46’s chassis because it hurtled in direction of the apex. This was not an informal Sunday drive; this was a calculated dance of grip and slip, a fragile negotiation with the legal guidelines of physics. With out the capability for unbiased rear wheel lock, such precision can be an unattainable dream. Enter the twin caliper package, the important thing to unlocking this degree of management. Earlier than its introduction, attaining managed rear wheel lock relied on the usual, usually insufficient, handbrake system. This proved inadequate for the demanding wants of drifting or rallying, the place delicate changes to rear-wheel traction are important for sustaining trajectory and velocity. The package offers a devoted, hydraulically actuated braking system solely for the rear wheels, permitting the motive force to modulate brake drive independently of the first braking system. Its a direct cause-and-effect relationship: the motive force calls for unbiased rear wheel lock, and the package offers the mechanical means to attain it. Consider it as a surgeon’s scalpel versus a blunt knife each can lower, however just one presents the precision wanted for delicate work.

Contemplate a state of affairs on a decent hairpin flip. The usual braking system slows the automobile, however the driver must induce oversteer to navigate the nook successfully. With the twin caliper setup, a fast pull on the hydraulic handbrake locks the rear wheels momentarily, rotating the automobile into the specified line. The first brakes then regain management, permitting for a clean exit. With out this unbiased management, the motive force can be pressured to depend on much less predictable strategies of inducing oversteer, reminiscent of lifting off the throttle, which may result in instability and lack of velocity. That is the sensible significance: constant, repeatable management over rear-wheel traction results in quicker lap occasions and higher automobile management. From one other perspective, a driver with a failed rear brake line has an added layer of redundancy, enabling the usage of the hydraulic handbrake in an emergency.

In abstract, the twin caliper package is just not merely an add-on; it is an integral element in attaining true unbiased rear wheel lock, granting the motive force the power to fine-tune the automobile’s habits in demanding conditions. Whereas the set up and upkeep of such a system current their very own challenges, the advantages by way of management and efficiency are simple. The capability to independently lock the rear wheels opens up a brand new realm of prospects for car dynamics management, remodeling the E46 right into a extra responsive and succesful machine for particular driving situations.

3. Motorsport Software Specificity

The clang of steel echoed by the paddock because the pit crew swarmed the E46, its light racing livery bearing the scars of numerous battles. This wasn’t a present automobile; this was a device, meticulously crafted for a singular function. The twin caliper package, gleaming beneath the chassis, was a testomony to that function. It was not a common resolution, not a modification to be casually undertaken. Its existence was inextricably linked to the precise calls for of motorsport. The hunt for that further fraction of a second, the power to navigate a treacherous nook with unparalleled precision, dictated its design and implementation. Every element, from the high-strength brackets to the finely tuned hydraulic strains, was chosen with a particular racing self-discipline in thoughts. A drift automobile’s setup would differ considerably from that of a rally machine, the braking traits tailor-made to induce managed slides or keep stability on unfastened surfaces. This specificity wasn’t merely a suggestion; it was the muse upon which your entire system was constructed.

Contemplate the world {of professional} drifting. A driver initiates a slide at over 80 mph, counting on the hydraulic handbrake to lock the rear wheels momentarily, rotating the automobile into the nook. The precision demanded is immense; too little brake drive, and the automobile straightens out; an excessive amount of, and it spins violently. The twin caliper package, meticulously tuned for this software, offers the required management. In distinction, a rally automobile hurtles by a forest, navigating gravel roads and hairpin turns. The twin caliper setup right here is used extra subtly, to keep up stability and stop wheel lockup on uneven surfaces. The emphasis shifts from aggressive locking to managed modulation, permitting the motive force to keep up momentum and steer with the rear wheels. In each situations, the system’s effectiveness hinges on its particular adaptation to the motorsport self-discipline. A generic package, missing this tailor-made strategy, can be a legal responsibility, probably compromising efficiency and security.

The twin caliper package’s relevance lies not in its universality, however in its specialization. It is a testomony to the relentless pursuit of efficiency inside the motorsport enviornment. Understanding the nuances of every racing self-discipline and tailoring the braking system accordingly is paramount. Whereas the challenges of set up and upkeep are appreciable, the potential rewards by way of enhanced management and quicker lap occasions are simple. The package stands as a reminder that true efficiency positive factors are sometimes achieved by meticulous consideration to element and a deep understanding of the precise calls for of the chosen motorsport.

4. Braking System Redundancy

The acrid odor of burnt rubber hung heavy within the air. A low growl emanated from the E46’s engine because it sat idling within the pit lane, the scars of the observe etched into its paint. This wasn’t only a automobile; it was a meticulously crafted machine, designed to push the boundaries of adhesion and management. Inside its complicated net of mechanical parts lay a important aspect, usually neglected within the pursuit of uncooked efficiency: braking system redundancy. And the twin caliper package, bolted firmly to the rear axles, was a primary instance of it. The narrative of how this idea saved a race and a driver began with a easy determination to not depend on a single level of failure within the braking system. The implementation of this package launched an auxiliary braking system, particularly for the rear wheels. Past efficiency positive factors, it provided a security web, a backup plan ought to the first system falter.

Halfway by the race, catastrophe struck. A stone, flung from a competitor’s tire, severed a brake line, immediately disabling the rear brakes of the first system. The pedal went gentle, and the automobile lurched violently. Panic threatened to set in, however years of coaching took over. The driving force, instinctively reaching for the hydraulic handbrake lever, engaged the secondary system. The twin caliper package, beforehand used for delicate changes in cornering, now served because the automobile’s lifeline. The remaining laps have been a check of talent and nerves, the motive force rigorously modulating the auxiliary brakes to keep up management and convey the automobile house. With out that secondary system, the result would have been catastrophic a high-speed crash, a misplaced race, potential damage. The twin caliper package wasn’t nearly enhancing lap occasions; it was about guaranteeing the motive force’s security and bringing the automobile again in a single piece.

The story is a strong reminder that braking system redundancy is just not merely a technical element; it is a important security characteristic, notably in high-performance environments. Whereas the twin caliper package presents vital benefits by way of management and adjustability, its potential to offer a backup braking system is maybe its most useful asset. The preliminary expense and complexity of set up are offset by the peace of thoughts and added layer of security. The funding in redundancy in the end interprets to a higher likelihood of not solely ending the race but additionally of returning safely.

5. Enhanced Car Management

The pursuit of enhanced car management is a continuing endeavor in automotive engineering, notably inside the realm of efficiency automobiles. The set up of specialised parts, reminiscent of the twin caliper package on the E46 chassis, represents a deliberate effort to enhance the motive force’s potential to handle car dynamics below demanding situations.

  • Precision Yaw Administration

    One of many main advantages stems from the system’s capability to induce managed yaw. In contrast to normal braking techniques that apply equal drive to each rear wheels, the twin caliper association, sometimes coupled with a hydraulic handbrake, permits for unbiased rear wheel lock. In conditions reminiscent of drifting, this allows the motive force to provoke and keep managed slides with higher accuracy. A quick software of the hydraulic handbrake can provoke a managed spin, enabling exact negotiation of tight corners. The absence of this functionality would necessitate reliance on much less predictable strategies, reminiscent of throttle modulation or weight switch, rising the chance of instability.

  • Mitigation of Understeer

    Understeer, a standard dealing with attribute the place the entrance wheels lose grip earlier than the rear, might be successfully countered with the unbiased rear braking afforded by the twin caliper system. By selectively making use of the brake to the within rear wheel throughout cornering, the motive force can induce a rotational drive that helps to steer the car. This delicate intervention can appropriate the car’s trajectory, stopping it from operating vast and enhancing total cornering velocity. In distinction, relying solely on steering enter to fight understeer can result in extreme tire put on and a discount in ahead momentum.

  • Wonderful-Tuned Weight Switch

    The power to independently management the rear brakes additionally facilitates nuanced weight switch. By making use of a small quantity of brake strain to 1 rear wheel, the motive force can shift the car’s weight distribution, altering the stability of grip between the entrance and rear axles. This may be notably helpful on uneven surfaces or throughout speedy adjustments in path. For instance, evenly braking the surface rear wheel may help to settle the automobile throughout a fast transition, enhancing stability and responsiveness. This degree of management is tough to attain with normal braking techniques, which apply braking drive equally to each rear wheels.

  • Emergency Maneuverability Augmentation

    Past efficiency functions, the extra system might be leveraged in emergency conditions to boost maneuverability. Within the occasion of a sudden impediment, selective software of one of many rear brakes can help in rapidly altering the car’s path to keep away from a collision. This functionality might be notably helpful on slippery surfaces the place conventional steering inputs could also be much less efficient. Whereas not a alternative for correct driving approach, this supplementary management can present an important benefit in important moments, augmenting the motive force’s potential to react to surprising hazards.

In summation, the mixing of an E46 twin caliper package essentially alters the parameters of auto management. The system’s capability to independently manipulate rear wheel braking drive offers the motive force with a collection of instruments for managing car dynamics. Whether or not for aggressive driving or important conditions, the improved management afforded by this modification represents a big development in efficiency car dealing with.

6. Efficiency Driving Enhancement

The E46, a silhouette towards the daybreak sky, sat poised on the beginning line. Its coronary heart, a finely tuned engine, thrummed with restrained energy. This was not merely transportation; it was an instrument, an extension of the motive force’s will. However even probably the most potent engine might be hamstrung by insufficient management. Efficiency driving enhancement, the artwork of refining a car’s capabilities to match the calls for of the observe or the challenges of spirited highway driving, turns into a necessity. On the coronary heart of this pursuit usually lies the mixing of a twin caliper package. The usual braking system, sufficient for on a regular basis use, reveals its limitations when pushed to the sting. Fade turns into a priority, management diminishes, and the motive force’s confidence wanes. The twin caliper package addresses these shortcomings straight. By offering a separate, hydraulically actuated braking system for the rear wheels, it permits for unbiased management, a important aspect in efficiency driving enhancement. Contemplate the drift automobile, the place managed rear wheel lock is important for initiating and sustaining slides. With out the precision afforded by the twin caliper package, the motive force is left wrestling with an unruly machine, struggling to keep up management because the automobile teeters getting ready to catastrophe. Or envision a race automobile navigating a decent hairpin flip. A faucet on the hydraulic handbrake, exactly calibrated, rotates the automobile into the apex, shaving fractions of a second off lap occasions. The twin caliper package turns into the enabling expertise, remodeling a succesful car right into a finely honed instrument.

The impression of a such an integration extends past mere lap occasions. It fosters a deeper connection between driver and machine. The improved management evokes confidence, permitting the motive force to discover the bounds of the automobile’s capabilities with higher precision. It is a suggestions loop: improved management results in elevated confidence, which in flip encourages extra aggressive driving, pushing the boundaries of efficiency even additional. The twin caliper package turns into greater than only a assortment of {hardware}; it is a catalyst for talent growth, a device that unlocks the motive force’s potential. Moreover, the redundancy provided by a separate braking system provides a layer of security, notably in demanding driving environments. A sudden failure within the main braking system might be mitigated by the auxiliary system, probably averting a catastrophic accident.

In conclusion, the twin caliper package is just not a panacea, a magic bullet that immediately transforms a car right into a observe weapon. It is a element, a rigorously engineered resolution that addresses particular limitations inside the braking system. Its true worth lies in its potential to boost car management, encourage driver confidence, and enhance total efficiency. It is a testomony to the relentless pursuit of efficiency driving enhancement, a quest to extract each final ounce of potential from the machine and the motive force alike. Whereas the set up requires talent and precision, and the system calls for ongoing upkeep, the advantages by way of improved dealing with, elevated security, and enhanced driving expertise are simple, making it a worthwhile funding for these in search of to raise their efficiency driving capabilities.

7. Set up Complexity

The pursuit of enhanced braking efficiency usually leads fanatics to contemplate modifications reminiscent of the twin caliper package for the E46 chassis. Nevertheless, the trail to superior stopping energy is just not with out its obstacles. Set up complexity looms massive, demanding cautious consideration and specialised information.

  • Hydraulic Line Routing and Connections

    The E46’s engine bay and chassis are tightly packed, presenting challenges in routing hydraulic strains for the supplemental calipers. Correct routing is important to keep away from interference with different parts, stop chafing, and guarantee dependable brake perform. Incorrectly routed strains can result in leaks, diminished braking efficiency, and even catastrophic failure. Moreover, the connections have to be meticulously tightened and sealed to stop fluid loss and keep constant strain inside the system. The complexity stems from the necessity to combine new strains into an current, intricate system with out compromising its integrity.

  • Bracket Fabrication and Alignment

    Mounting the extra calipers requires the fabrication and exact alignment of customized brackets. These brackets have to be strong sufficient to face up to the forces generated throughout braking and precisely place the calipers relative to the rotors. Misalignment can result in uneven pad put on, diminished braking effectivity, and potential injury to the rotors and calipers. The fabrication course of usually entails welding, slicing, and drilling, demanding specialised instruments and experience. The alignment course of requires meticulous measurements and changes to make sure correct brake perform and keep away from untimely element put on.

  • Brake System Bleeding and Adjustment

    As soon as the hydraulic strains are linked and the calipers are mounted, your entire braking system have to be totally bled to take away air bubbles. Air inside the system can compress, lowering braking drive and making the pedal really feel spongy. The bleeding course of requires specialised instruments and a methodical strategy to make sure that all air is purged from the strains and calipers. Moreover, the hydraulic handbrake, if included within the package, have to be correctly adjusted to make sure constant and predictable operation. Incorrect bleeding or adjustment can compromise braking efficiency and security.

  • Integration with Current Techniques

    The twin caliper package have to be seamlessly built-in with the prevailing E46 braking system, together with the ABS and traction management techniques. Compatibility points can come up if the aftermarket parts should not correctly matched to the car’s specs. Improper integration can result in malfunctions within the ABS or traction management techniques, probably compromising car stability and security. Cautious analysis and collection of suitable parts are important to make sure correct integration and keep away from unexpected issues.

The set up of an E46 twin caliper package is just not a job to be undertaken evenly. The complexities concerned demand an intensive understanding of braking techniques, fabrication abilities, and meticulous consideration to element. Whereas the potential advantages by way of enhanced braking efficiency are vital, the dangers related to improper set up are equally substantial. Session with a certified mechanic and cautious planning are important to make sure a protected and profitable set up.

Incessantly Requested Questions

Navigating the complexities of modifying a car’s braking system might be daunting. The next addresses frequent inquiries surrounding the implementation of a twin caliper package on the E46 chassis.

Query 1: What tangible efficiency positive factors might be anticipated from the set up of a twin caliper package?

The reply is just not present in a dyno sheet, however slightly within the managed chaos of a drift course. Think about the E46, tires smoking, sliding gracefully by a flip. The twin caliper package permits for unbiased rear wheel lock, a necessity for initiating and sustaining these managed slides. Whereas stopping distances in a straight line is probably not drastically diminished, the power to exactly management the automobile’s rotation throughout aggressive maneuvers is the true profit.

Query 2: Is that this modification road authorized?

The legality of a twin caliper package is a labyrinth, various by jurisdiction. Image a meticulous inspector, scrutinizing each modification. Some areas might frown upon altering the unique braking configuration, deeming it a security hazard. Others might allow it, offered the modifications meet particular security requirements. At all times seek the advice of native rules earlier than continuing; ignorance of the legislation isn’t any excuse.

Query 3: Can the inventory grasp cylinder adequately assist the extra calipers?

The inventory grasp cylinder, designed for the manufacturing unit braking system, might discover itself overwhelmed by the calls for of the twin caliper setup. Envision a dam, struggling to include a surge of water. The extra calipers require elevated fluid quantity, probably resulting in a spongy pedal really feel and diminished braking effectiveness. An improve to a bigger grasp cylinder is usually a prudent funding, guaranteeing sufficient fluid strain and a agency, responsive pedal.

Query 4: What particular brake pads are really useful for a twin caliper setup?

Brake pad choice is a fragile stability, dictated by driving fashion and environmental situations. Image a seasoned racer, meticulously selecting the best compound for every observe. Aggressive compounds provide superior stopping energy however might put on rapidly and generate extreme mud. Milder compounds present longer life and quieter operation however might lack the chew wanted for demanding functions. Analysis and experimentation are key to discovering the optimum pad compound for particular person wants.

Query 5: What are the continuing upkeep necessities for a twin caliper package?

The twin caliper package, like several efficiency modification, calls for diligent upkeep. Think about a well-oiled machine, requiring fixed care to perform flawlessly. Common inspection of brake strains, calipers, and pads is essential. Bleeding the brakes to take away air bubbles, changing worn pads, and guaranteeing correct caliper perform are all important duties. Neglecting upkeep can result in diminished efficiency, untimely element put on, and potential security hazards.

Query 6: Will this modification negatively impression the ABS system?

The mixing of a twin caliper package can probably disrupt the fragile concord of the ABS system. Envision the ABS sensors, struggling to interpret the altered braking dynamics. If the extra calipers should not correctly built-in, the ABS might misread wheel velocity knowledge, resulting in erratic or ineffective operation. Cautious set up and correct element choice are paramount to making sure the ABS system capabilities as supposed.

In conclusion, the twin caliper package presents vital efficiency enhancements for particular functions. Nevertheless, potential implementers ought to take into account the authorized ramifications, the necessity for supporting modifications, and the continuing upkeep necessities. This modification is just not for the faint of coronary heart, however for many who search to push the bounds of their E46’s capabilities.

The next article will tackle the precise parts included in a typical twin caliper package, detailing their perform and suitability for varied driving types.

E46 Twin Caliper Package

The asphalt ribboned forward, every nook a check of talent and nerve. The hunt for the right lap demanded extra than simply uncooked horsepower; it required precision, management, and an unwavering dedication to element. The “e46 twin caliper package” emerged not as a mere bolt-on accent, however as an important instrument on this symphony of velocity. These are hard-won classes from the sting.

Tip 1: Perceive the Function.

The twin caliper is a scalpel, not a hammer. It is designed for exact management, not brute drive. Don’t misunderstand its function. It isn’t a magic components to enhance total braking efficiency, however to facilitate unbiased rear-wheel management. Solely set up the setup if the power to lock rear wheels individually from service brakes straight improves car dealing with.

Tip 2: Analysis Compatibility.

The E46 chassis presents variations. Contemplate the mannequin, 12 months, and current brake configuration. A package designed for a 330i might not combine seamlessly with a 325i. Guarantee the chosen “e46 twin caliper package” aligns completely with the car’s specs, or danger a pricey and irritating set up course of. Prior analysis will save many complications.

Tip 3: Grasp Cylinder is Key.

The extra calipers demand fluid. The inventory grasp cylinder, designed for a single set of rear calipers, might battle to offer sufficient strain. A sluggish pedal and diminished braking drive would be the outcome. Put money into a bigger grasp cylinder to keep up a agency, responsive pedal really feel and optimum braking efficiency. Don’t underestimate the significance of a well-matched grasp cylinder.

Tip 4: Hydraulic Strains Matter.

Brake strains are the arteries of the braking system. Compromised strains spell catastrophe. Go for braided stainless-steel strains to withstand enlargement and guarantee constant fluid strain. Route the strains rigorously, avoiding sharp bends and potential chafing factors. Safe them correctly to stop motion and vibration. Deal with these strains with respect, for they’re the car’s lifeline.

Tip 5: Bleed, Bleed, Bleed.

Air within the brake strains is the enemy of efficiency. It compresses, lowering braking drive and making a spongy pedal really feel. Bleed your entire system totally after set up, methodically purging each air bubble. Don’t be afraid to bleed the brakes a number of occasions, guaranteeing each air pocket is banished. A correctly bled system is a responsive system.

Tip 6: Embrace Skilled Set up.

Braking techniques tolerate no compromise. If doubt exists, seek the advice of knowledgeable. Improper set up can compromise security and render the modification ineffective, or worse, harmful. Search a certified mechanic with expertise in efficiency braking techniques. Their experience can guarantee a protected and efficient set up, offering peace of thoughts on the observe.

Tip 7: Check and Regulate.

The preliminary setup is just the start. Monitor days reveal the system’s strengths and weaknesses. Experiment with completely different brake pad compounds to optimize efficiency. Regulate the hydraulic handbrake to go well with driving fashion and observe situations. The “e46 twin caliper package” is a dynamic system, requiring fixed refinement to extract most potential.

The whispers of expertise echo: the twin caliper package calls for respect, understanding, and meticulous consideration. When approached with warning and diligence, it presents a pathway to enhanced management and improved efficiency.

The journey to braking mastery is a continuing evolution. Because the observe beckons, heed these phrases. Your machine, and your abilities, will thanks.

e46 twin caliper package

The exploration has spanned concerns from element choice to meticulous set up strategies. The narrative has underscored its particular motorsport functions, its capability to boost car management, and the aspect of redundancy it introduces to a important system. The tales shared have highlighted moments the place the precision and reliability of this modification have made a tangible distinction.

The “e46 twin caliper package” is just not a mere accent. It’s a deliberate selection, a dedication to a selected driving fashion or efficiency goal. These considering its implementation should strategy the choice with diligence, acknowledging the duties that accompany such a big modification. The legacy of the E46 continues to evolve, and this technique stands as a testomony to the enduring pursuit of automotive excellence. The pursuit of driving perfection have to be undertaken responsibly, with a eager consciousness of the facility and potential inherent on this braking enhancement.

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